How We Produce
A finished pouch is the sum of eight controlled steps, from the first brief to the pallet on your dock. Here is exactly how a Veltapack pack comes to life, and where we hold the standard.
Good packaging is not handed over a wall. From the first conversation, our engineers, printers and quality team work the brief as one problem: what has to be protected, how it should look, how it will run on the line and how it should be recovered at the end of its life.
Because film, print, lamination and forming all happen under one roof, we control the standard at every handover. Nothing leaves our floor until it has passed the same tests, every batch, every time.
The Journey
Each step adds a capability and a checkpoint. Follow a pack from idea to pallet.
Brief & Discovery
What is inside, how long it must stay fresh, where it sells and at what volume. The brief sets the barrier, the format and the print route before a single drawing is made.
Structure & Material Design
Our R&D team specifies the laminate: the barrier films, sealant and, wherever possible, a recyclable mono-material design that keeps performance while staying stream-ready.
Printing
Nine to ten colour gravure holds the finest detail across long runs, while our digital facility makes short runs, versioning and fast launches affordable. Colour is proofed and locked before the run.
Lamination
Solventless lamination joins the printed film to its barrier and sealant layers with minimal emissions, then cures into a single, robust web ready for finishing.
Slitting & Rewinding
The master reel is slit to the exact web widths the next machine needs and rewound under controlled tension, so roll-stock feeds cleanly on our line or on yours.
Pouch Making & Forming
Doypack, flat-bottom, zip-lock and spouted formats are formed and sealed, with zippers, spouts, valves and tear-notches applied in line. Seals are the difference between a pack and a promise.
Quality Control
When production is complete, each batch is checked against the locked specification: seal strength, leak and burst, print registration and barrier performance. Only conforming lots ship.
Logistics & Delivery
Finished goods are traceably coded, packed and palletised, then dispatched to more than 25 countries. Repeat orders run against the same tested spec, so what shipped last time ships again.
A pouch that looks right can still fail on the shelf. Our laboratory checks the things a customer never sees, so the pack does exactly what the spec promised.
Ask for a Quality DossierPeel and burst tested so the pouch survives filling, transit and the customer.
Vacuum and dye checks confirm there is no path in or out of the pack.
Oxygen and moisture transmission measured against the shelf-life target.
Colour to proof, registration in tolerance and food-contact compliance verified.
The Technology
Two print routes, solventless lamination and in-line inspection, all under one roof.
Vivid, repeatable print at industrial volume, holding the finest detail across the longest runs.
HP Indigo-class technology that makes short runs, versioning and rich artwork affordable.
Solventless lamination, pouch forming and in-line inspection with traceable coding on every unit.
Getting Started
The product and fill weight, so we can set the barrier and format.
Target shelf life and market, so the structure matches the claim.
Artwork or a rough concept, in vector where possible, plus any brand colours.
Annual volume and your fill line, so we recommend roll-stock or finished pouches.
2 to 4wks
Typical lead time
From approved artwork and structure to palletised delivery.
8
Controlled steps
100%
Batches tested
Every project runs the same eight steps and the same tests. Tell us where you are, from blank page to reorder, and we will pick it up from there.